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Sutter Photographers The Hardware Studio - hardware Martinwood Cabinetry - millwork Studio GlassWorks - glass countertop Window Design Center - awning window Nonn's Showplace - quartz, granite countertops • The most difficult part of the project was figuring out all the technical details to install the glass counter-top, which would weigh about 300 pounds! • One goal was to avoid seeing the cabinet supports through the glass. The glass itself proposed problems because it had a wavy texture and separate confetti glass that could be added to the bottom. Therefore, we needed to add something below it. • A custom steel base was designed to carry the weight yet float the glass so you are able to see the beauty of the glass itself. A small 1/2 inch trim piece on the steel was added to accomplish this task. • Once the steel was made, we took it to the glass distributor. We turned the very heavy base upside down, traced the 1/2 inch trim piece on a full size piece of paper, and sent it to the glass manufacturer. • After this, the base was sent to a powder coater and the raw steel was transformed into a beautiful champagne color. • In the meantime, the glass manufacturer molded a channel for the glass to rest that would suspend the glass 1/2 inch higher than the powder coated steel base. • The glass manufacturer was instructed to make the top of the glass smooth so it would hold a plate without rocking; they added an extra layer of 1/4 inch glass after it was fired the first time to accomplish this. • When the base was brought to the job site, the carpenter installed a thick 6 inch block of wood through the tile and into the floor joists. The hollow 6 inch square base of the steel table was glued and screwed into the wood. The base was leveled and ready for the top to arrive several days later. • The glass installers put it over the base, and it fit PERFECTLY! (whew) • The steel base is 3 inches smaller than the glass, creating a see-through effect around the entire perimeter of the kidney bean shape. • The granite was then templated by using a specialized camera that measured the curve of the glass. However, upon arrival, the fit was less than perfect. Thanks to a patient and skilled granite installer from Nonn's Showroom who spent several hours hand grinding and polishing the curve on site until it fit perfectly. • A small bead of silicone between the granite and the glass was all that was needed to complete the perfect installation. • With a few shims under the end of the granite, the top is perfectly level! • Our client was extremely excited and very patient with the process because they trusted our abilities so that the end result would be spectacular.